Jake's Long Travel w/ Updated External Reservoir Shocks 96.5-04.5 & 81-04 Club Car DS

Part #: 16-787
Replaces Old #: 6238

Take your Club Car DS (1981–2003.5) to the next level with Jake’s Long Travel Lift Kit — one of the most trusted, high-performance lift systems in the golf cart industry. Designed for both gas and electric models, this premium kit transforms your DS into a smooth-riding, trail-ready machine capable of tackling any terrain with confidence.

Featuring Jake’s patented Independent Front Suspension (IFS), this lift provides a dramatically smoother ride, improved steering control, and increased suspension travel. Each wheel moves independently to absorb rough terrain, giving your cart unmatched comfort and traction whether you’re on pavement, grass, or rocky trails.

With adjustable height settings from 4" to 8", the Jake’s Long Travel Kit lets you fine-tune your ride and install tires up to 25" in diameter when paired with 12" or larger offset wheels. The kit includes heavy-duty components, synchronized steering, and a built-in 2" receiver hitch — delivering superior strength, handling, and versatility.

Built in the USA and engineered for easy installation, this lift kit includes all the necessary hardware and detailed instructions so you can upgrade your suspension without cutting or welding.

Key Features:

• Fits Club Car DS (Electric: 1981–2003.5 / Gas: 1996.5–2003.5)
• Replaces Old #: 6238
• Independent Front Suspension (IFS) for smooth, controlled handling
• Adjustable ride height: 4"–8"
• Compatible tire size: Up to 25" OD
• Lengthened and widened wheelbase for increased stability
• Fully adjustable caster and camber for precise alignment
• Heavy-duty synchronized steering box included
• Built-in 2" receiver hitch
• No cutting or welding required
• Includes all hardware and step-by-step instructions
• Made in the USA

Fitment Note:
Must have metal dust covers on front hubs.
If your Club Car DS uses plastic hub dust covers, you’ll need Part #16-780 for 2004-Up models.

Recommended Setup:

• Minimum Wheel Size: 12"
• Maximum Tire Size: 25" O.D.
• For 2004-Up DS Models: Use Jake’s Part #16-780